Why use KLEENTEK: Electrostatic Oil Cleaner ('EOC')?
- Benjamin Yong
- May 16, 2023
- 4 min read
Updated: 6 days ago
In today's challenging and competitive operating landscape, organization are looking to remain competitive by implementing a cost-effective, efficiency solution to their maintenance regimen. This does not helps, when organization and companies are operating in an climate of high oil prices, high rate of inflation, where maintenance engineering manager, business owner have to face with the challenges perspective from a cost perspective, but also comply with another parameter - sustainability or sustainable manner.
Benefits of Implementing KLEENTEK: Electrostatic Oil Cleaner ('SP/TP Series')
Removal of Insoluble Particles and Varnishes: Employing the principle of attraction of charged particle by electrostatic principle, KLEENTEK: Electrostatic Oil Cleaner (EOC) has the ability to remove sub-micron (up to 0.03 µm) of insoluble particles, oil oxidation products and insoluble varnishes.
Eliminate and Remove Water Contamination [Applicable for Environment with Water Contamination]: the combination of KLEENTEK: Electrostatic Oil Cleaner with Dehydration Unit (EDH Series) not only remove sub-micron insoluble particles such as insoluble particles, oil oxidation products and varnish, but also have the ability to remove water contamination from > 2,000ppm to < 500 ppm, eliminating the need to install a separate dehydration unit ('DH') to remove the water contamination.
Reduce in Total Cost of Operation ('TCO'): by reducing the frequency and volume of oil purchases, thereby reducing the cost of equipment. This in turn helps to reduce and eliminate the occurrence of gearbox and pump failure, a common observation in marine environments.
Increase in Equipment Uptime and Productivity: by reducing the machine downtime, and reducing the number of equipment failure and loss of time due to maintenance, we not only increase the total productivity of your organization but also reduce the no. man hours loss due to maintenance.
Engage your organization in the Practice of Sustainability: by reducing the use of non-renewable natural resources, and refocusing the use of refined minerals, oil and lubricant - we not only prolong the use of limited earth's finite resources, but also extends the lifespan of existing limited and finite amount of natural resources.
Implementing KLEENTEK: Electrostatic Oil Cleaner (A/SP/TP Series) system is not only the solution to improving your organization maintenance regime, but also, helping you and your organization to achieve greater cost saving, reducing your maintenance regiment cycle, improving on your organization cost structure and productivity.
Why Use KLEENTEK: Electrostatic Oil Cleaner ('EOC')?
This technical advisory explores the key benefits and applications of the KLEENTEK Electrostatic Oil Cleaner (EOC). Maintaining optimal oil condition is critical for machinery performance, reliability, and longevity. EOC technology offers a highly efficient and environmentally friendly solution for removing harmful contaminants, ensuring clean and dry oil for diverse industrial applications.
Key Benefits of KLEENTEK EOC Technology
Enhanced Particle Removal: KLEENTEK: Electrostatic Oil Claner systems are designed to effectively capture sub-micron particles, ensuring clean and reliable oil. This superior particulate removal capability significantly extends oil life and minimizes abrasive wear on critical components.
Optimal Dehydration: Water contamination promotes oxidation, reduces lubricating film strength, and accelerates oil degradation. The KLEENTEK: Electrostatic Oil Claner incorporates a dehydration unit that efficiently removes water and gases from the oil, ensuring dry and stable lubricant condition.
Efficient Varnish Control: Varnish formation is a significant issue in modern high-performance lubricants, leading to valve sticking, filter plugging, and increased wear. EOC technology proactively removes varnish precursors and degradation products, preventing the formation of tenacious deposits and maintaining system cleanlines.
Reduced Maintenance Costs: Cleaner, drier oil leads to fewer equipment failures, reduced downtime, and lower repair costs. By extending oil service intervals and protecting valuable machinery components, KLEENTEK: Electrostatic Oil Claner systems significantly reduce overall maintenance expenses.
Improved System Efficiency: Optimal lubricant condition ensures reduced friction, minimized energy consumption, and enhanced machinery performance. Clean oil also protects tight-tolerance components, such as servo valves and actuators, maintaining precise system control and response.
Environmental Sustainability: KLEENTEK: Electrostatic Oil Claner's Technology promotes oil conservation by significantly extending oil life and reducing the frequency of oil changes. By minimizing oil waste and disposal costs, it contributes to a more sustainable and environmentally friendly operation.
Applications of KLEENTEK: Electrostatic Oil Cleaner's Technology
The versatile capabilities of KLEENTEK: EOC systems make them suitable for a wide range of industrial applications, including:
Hydraulic Systems: Maintaining clean and dry hydraulic oil to protect precision valves, pumps, and actuators.
Lubrication Systems: Ensuring optimal condition of lubricating oils for bearings, gears, and engine components.
Transformer Oils: Removing contaminants and moisture to maintain the dielectric strength and longevity of transformer oils.
Turbine Oils: Proactively controlling varnish formation and ensuring clean oil for turbine bearings and control systems.
Compressor Oils: Protecting compressor components and enhancing efficiency by maintaining clean and dry lubricant condition.
Conclusion:
KLEENTEK: Electrostatic Oil Cleaner (EOC) technology offers a powerful and comprehensive solution for industrial oil contamination. By combining efficient particulate removal, superior dehydration, and effective varnish control, it ensures optimal oil condition, leading to extended equipment life, enhanced machinery performance, and reduced maintenance costs. Integrating EOC technology into a proactive maintenance program is a sound investment for safeguarding valuable assets and optimizing operational efficiency. Regular oil analysis remains crucial for monitoring oil condition and verifying the effectiveness of the EOC system.
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Want to find out more or are you interested to find out more, contact one of your local/regional sales representative.
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